SciFed Materials Research Letters

Metal Fluoride Based Transparent PMMA and Fluoropolymer-Composites with High Transparency and Exceptional Mechanical Stability

SciFed Materials Research Letters

Metal Fluoride Based Transparent PMMA and Fluoropolymer-Composites with High Transparency and Exceptional Mechanical Stability

Research Article

Received on: September 14, 2017, Accepted on: September 19, 2017, Published on: October 03, 2017

Citation: Erhard Kemnitz (2017) Metal Fluoride Based Transparent PMMA and Fluoropolymer-Composites with High Transparency and Exceptional Mechanical Stability. SF J Material Res Let 1:3.

Copyright: ©2017 Erhard Kemnitz. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.

  • Author

    Erhard Kemnitz

    Humboldt‐Universit├Ąt zu Berlin
    Germany

Abstract

        The synthesis and modification of magnesium fluoride nanoparticles used in the preparation of transparent nanocomposites based on fluoropolymers and PMMA accessing materials with superior properties was investigated. Nanoscopic magnesium fluoride obtained via the fluorolytic sol gel synthesis was surface modified by adsorption and reaction with different acids and introduced into the co polymer THV221 GZ and PMMA. Stress tests were recorded to show improved thermal and mechanical properties. By incorporation of nanoscopic magnesium fluoride as filler mechanical strength improvement was achieved while the transparency of the fluoropolymer was maintained.

Fulltext

Introduction
         Fluoropolymers are interesting materials for high‐technology applications and life sciences as well. Since the discovery of fluoropolymers in the 1930's and their first industrial application in the 1940's they found applications in many different areas because of their exceptional properties. Thus, high chemical resistance and repulsion of polar liquids like water are of interest in many application fields. Treating textiles or cookware by fluoropolymers makes them water proof and resistant against pollutants. Laboratory equipment made of fluoropolymers is inert against highly corrosive liquids or gases like hydrogen fluoride [1]. Besides all these advantages there is a crucial problem in the use of most fluoropolymers: mechanical as well as thermal stability are often poor.

      Thermal and mechanical properties of non‐ fluorine polymers like polycarbonate or poly(methyl methacrylate) are often improved by the incorporation of metal oxide nanoparticles [2, 3, 4]. Different synthesis routes for nanoparticles are described in the literature [5, 6, 7]. Homogeneous distribution of nanoparticles inside a polymer is a crucial point, since heterogeneous dispersion leads to deviating properties throughout the bulk material. To overcome this problem it is often recommended to modify surfaces, e.g. by organic materials [8]. Unfortunately, most of the synthesis routes are not suitable to prepare modified nanoparticles, especially vapour deposition techniques usually fail due to harsh processing parameters. Thus, sol‐ gel based processes usually overcome all these drawbacks, and hence, are favoured [9].

         Although mechanical and thermal properties of fluoropolymers are often not exciting, they exhibit a great advantage compared to non‐fluorine polymers. Their refractive index is very low (1.5 and often lower) and high UV‐ and IR‐transmission rates are observed [10]. If metal oxide fillers are used for their modification, which is state of the art, their optical properties are worsened by increasing refractive index or reducing transmission abilities [11].

         Metal fluoride nanoparticles are excellent alternatives to overcome all these problems. They exhibit a significantly lower refractive index in comparison with their corresponding metal oxides and can be prepared similarly easy via the fluorolytic sol‐gel process developed by our group some years ago [12, 13]. Different nanoscopic metal fluorides have already been synthesized under mild conditions via this route [14, 15, 16]. Modification of metal fluoride nanoparticles can be easily realized by adding acids [17]. We report here a new approach to overcome the problems in mechanical and thermal instability of fluoropolymers under preservation of optical properties by employing modified metal fluoride nanoparticles (MF‐ NPs).

2. Experimental
          Sols were synthesized under dry conditions using Schlenk techniques. Solvents were dried by refluxing methanol with magnesium turnings for at least six hours followed by leaving it over night over molecular sieve (3 ).

      Alkoholic HF solutions were prepared asap by dissolving anhydrous HF (provided by Solvay Fluor Hannover) in methanol yielded 10 molar HF solutions. The exact HF concentration was determined by titration with 0.1 M NaOH solution. For the preparation of magnesium fluoride sols, 1.95 g of magnesium turnings (ChemPur, 99.5%) were dissolved in dry methanol. After complete dissolution a methanolic solution of hydrogen fluoride (16.04 M; 8.5 ml for 1.7 eq or 9.5 ml for 1.9 eq respectively) was added to the solution of magnesium methoxide under stirring. Ten minutes later the corresponding amount of acid (0.3 eq or 0.1 eq) was added. The solvent of the sols was evaporated by spray drying (800C nozzle temperature), which yielded a fine fluent xerogel.

          The xerogel was mixed with the fluoropolymer granular (THV 221, provided by Dyneon, 3M® Company; PMMA 7H, provided by Evonik Industries). The following extrusion was carried out at a Thermo Scientific Haake Polylab System (consisting of Haake Rheocord 6300 and Haake Rheomex 5501). Sheets were produced by a hydraulic squeezer.

         XRD patterns were measured using a Seifert XRD 3003 TT (Cu Kα1,2‐Rays with λ=0.154 nm; 40 kV, 40 mA). Nuclear magnetic resonance was determined with a Bruker Avance II 300 (7T), MAS‐NMR with a Bruker Avance 400 (9.4 T). SAXS measurements were performed using an Anton Paar SAXSess mc2 (Cu Kα1,2‐Rays with λ=0.154 nm; 40 kV, 50 mA). IR‐spectra were obtained from Digilab Varian FTS 3000 Excalibur Series using MKII Golden Gate with crystal KRS‐5. Thermal analysis was measured using a STA 409 C/CD (Netzsch Gerätebau GmbH) coupled with quadrupol mass spectrometry tool Balzers QMG 422 with a platinum sample crucible against a Pt/PtRh10 thermal element. Transmission measurements were carried out at a F10‐RT from Filmetrics Company with wavelength range from 380‐1050 nm.

3. Results and Discussion
3.1 Nanoparticles Synthesis
        The reaction of magnesium with dried methanol to magnesium methoxide followed by fluorolysis to hydrogen fluoride in dried methanol via the fluorolytic sol‐gel route yields magnesium fluoride nanoparticles [18].


        Agglomeration can be suppressed by addition of different acids, thus transparent MgF2‐sols can be obtained [19]. Characteristic chemical shifts of 19F‐NMR spectra of nanoscopic MgF2‐particles appear at ‐198 ppm, whereas the particles size derived from X‐ray diffraction pattern according the Scherrer equation [20] ranges from 8 to 10 nm. The addition of acids as modifier does not significantly affect the crystallinity of the nanoparticles [21].

           The MgF2‐nanoparticles synthesized this way correspond to the XRD and NMR data published before (see Figure 1). The particle size of nanoparticles can be usually investigated by dynamic light scattering (DLS), but in case of the MgF2‐sols investigated here, DLS measurements gave no reliable results due to high polydispersity of the sample. Therefore SAXS measurements were performed, which indicate low particle size (see Figure S1). As mentioned above, the 19F‐NMR spectrum shows a peak with a shift at ‐198 ppm corresponding to magnesium octahedrally coordinated by fluoride ions. However, there is a shoulder at lower field indicating minor parts of Mg‐ species that are partially coordinated by oxygen from OR‐ groups (indicating the presence of MgF6‐x(OR)x moities), too [22].

Figure 1: 19F‐NMR‐Spectrum of the Sol (a) and XRD‐Pattern (b) of the Corresponding Magnesium Fluoride Xerogel

Figure 2: 19F‐MAS‐NMR‐Spectrum (a) and ATR‐IR‐Spectrum (b) of Unmodified Magnesium Fluoride Xerogel
        
Figure 3: (a) ATR‐IR‐Spectra of Trifluoroacetic Acid (black) and TFA‐Modified Magnesium Fluoride (red).
(b) ATR‐IR‐Spectra of Benzoic Acid (black) Versus BzOH‐Modified Magnesium Fluoride (black)
  
             a)                                                                                                  b)

Figure S1: SAXS Measurements of Modified Magnesium Fluoride Nanoparticles
  
         MgF2‐nanoparticles were modified by trifluoroacetic acid (TFA) for better miscibility in fluoropolymers and benzoic acid (BzOH) for their use in poly methyl methacrylate. Thus, the nanoparticle surfaces were made compatible to the properties of the corresponding polymer. The respective ATR‐IR‐spectra are shown in Figure 3. For better comparison, the respective NMR and IR‐data for unmodified MgF2‐xerogels are given in Figure 2. Comparing pure TFA (black) and modified nanoparticles (red) in (3a) a significant shift of the νas vibration of the carbonyl group (1830 cm‐1 to 1682 cm‐1) indicates covalent binding of the trifluoroacetate group onto MgF2‐NPs. Besides, there is also a shift in the carbonyl deformation (1194 cm‐1 to 1203 cm‐1) and valence vibrations (1122 cm‐1 to 1152 cm‐1). In the ATR‐IR‐spectrum of pure benzoic acid versus modified MgF2‐nanoparticles (3b) the total extinction of the OH valence vibrations indicates covalent binding of benzoic acid. In addition the valence vibrations of the carbons in the phenyl group shift considerably. All these observations clearly evidence the reaction of trifluoroacetic acid and benzoic acid with the MgF2‐nanoparticles resulting in a surface modification.

          The spray‐dried MgF2‐xerogel was investigated by thermal analysis in order to gain information about the thermal stability of the modified MgF2‐nanoparticles. In extrusion process thermal stability is crucial, since the polymer is melted and mixed directly inside the extruder with the MgF2‐nanoparticles. The observed mass loss in Figure 4 shows, that the solvent methanol and water, which represents about 11% of the whole mass are removed until about 1800C, while the covalently bound acid persists at the MgF2‐ particles up to 2300C. This clearly indicates that these modified particles should be thermally stable enough to be used for extrusion procedure with fluoropolymers. That means, the organic solvent can be removed but the surface bound modifying organic acid needed for compatibility of the MgF2‐nanoparticles to the polymer melt, remains intact at the particle's surface. Similar results were obtained for benzoic acid modified MgF2‐nanoparticles, where thermal stability is even higher and the material can be used until about 3500C without any decomposition (see Figure S2, supporting information).

Figure 4: Thermal Analysis of Magnesium Fluoride Nano particles Modified by TFA  

Figure S2: Thermal Analysis of Benzoic Acid Modified Magnesium Fluoride Nano particles
 
3.2 Composite Materials Preparation 
         The trifluoroacetic acid modified nano particles were mixed with the granulate THV221 GZ provided by Dyneon, 3M® Company, which is a co‐polymer consisting of  poly tetra fluoroethylene, polyhexa fluoropropylene and polyvinylidene fluoride. Consequently, the surface of this polymer is composed of fluoride and a smaller amount of hydrogen atoms, all bound to carbon backbone. The trifluoroacetic acid modified nano particles exhibit a similar surface composition, and hence, can be easily introduced into the fluoro‐co‐ polymer. Likewise considerations can be figured out with benzoic acid and poly methyl methacrylate where the organic modifier imitates an organic surface on the MgF2‐ nanoparticles.

          Different acid loading of the MgF2‐ nanoparticles go in hand with their dispersibility in the copolymer. While nanoparticles with 0.3 equivalents of acid are easily dispersed inside the polymer (low viscosity of the melt), particles with 0.1 equivalents behave tough and exhibit significantly higher viscosity of the mixture, what can be observed by comparing rotational velocity (see Figure S3, supporting information). Obviously the acids act like lubricants and enable a homogeneous dispersion of the nanoparticles. However, transparent granulates can be obtained with both additive amounts.

         The main aim in this work is improving thermal and mechanical stability of fluoropolymers and optical properties of poly methyl methacrylate or likewise polymers. Different investigations to monitor these changes were carried out. First of all, differential scanning calorimetry (DSC) showed a slight increase in the glass transition temperature. The corresponding cooling curves are shown in Figure 5.

         The peak maximum is shifted to higher temperatures from 86.380C to 88.800C. Since the crystallization temperature measured here is directly linked to the glass transition temperature, the result of the DSC measurements evidences a slight increase in thermal stability.

      Besides thermal stability, mechanical properties of the composite materials were also of interest. Elongation and development of the elasticity modulus can be measured according to DIN EN ISO 527‐3, which shows an overwhelming change in the mechanical properties of the fluoropolymer. The elongation of the polymer and the composite are very similar (502 % without nanoparticles against 482 % with nanoparticles; see Figure 6). Notably, the elasticity modulus changes dramatically. As shown in Figure 7, the value for the modulus rises by a factor of up to three as compared with the unmodified reference sample.

Figure 5: DSC Cooling Curve of Pure (black) and MgF2‐Nano Composites with Different Amounts of NPs 
 
Figure S3Change of Turning Moment with Increasing Rotational Velocity (red: 1, 9 eq HF, black: 1, 7 eq HF)

Figure 6: Elongation of Polymer and Composite  
 
Figure 7: Change of the Modulus by the Nanoparticles
   
          A homogeneous distribution of the nanoparticles inside the polymer was evidenced by measuring EDX at various spots of the foils giving all the same distribution pattern (see Figure 8a). Transmission measurements show a decrease of transmitted light (see Figure S4 supporting information) due to process colouring, though reflectance also decreases (see Figure 8b).

Figure 8: a) EDX of THV 221 GZ Foil Filled with Magnesium Fluoride Nanoparticles. b) Reflectance Spectra of THV‐Sheets with Different Amounts of Nanoparticles (black: none; red: 5% NP, blue: 10% NP, magenta: 35 %)

Figure S4: Transmittance of Pure (black) and Modified (red: 5%, blue: 10%, magenta: 35%) THV Sheets
  
4. Summary
        Magnesium fluoride nanoparticles accessible via the fluorolytic sol gel‐synthesis can be modified by chemically bound trifluoroacetic acid (TFA) for better miscibility in fluoropolymers and benzoic acid (BzOH) for their use in poly methyl methacrylate. The MgF2 nanoparticles were investigated by XRD, SAXS, MAS‐NMR and IR. Thermal stability of the modifying acids has increased due to covalent binding to the particle surface as has been proven by thermal analysis. Thus, these thermally stable, modified nanoparticles allow for preparation of transparent metal fluoride/fluoropolymer composite materials. DSC and mechanical tests demonstrate an improvement of the mechanical and thermal properties as compared to the pure fluoropolymer. Homogeneous distribution of the inorganic filler MgF2, has been evidenced by EDX. Thus, organically modified nanoscopic magnesium fluoride is an excellent filler for fluoropolymers improving the mechanical properties of the resulting composite material while the optical transparency remains preserved.

         Further improvement is related to the optimization of the thermal stability of the modifying acid in order to achieve an even better durability during the extrusion process which is topic of further investigations.

5. Acknowledgements
          We thank Prof. Dr. M. Bauer from Fraunhofer Institute for Polymeric Materials and Composites (PYCO) for providing the extrusion apparatus as well as the analytical methods to measure the composites. In addition special thanks goes to Dipl.‐Ing. (FH) Jan Ahlers for assistance in the extrusion of the composite materials and fruitful discussions.

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